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Cutting Oil 

Typical Properties

Property Typical Value Unit Notes
Appearance Clear / Light Amber Visual clarity indicates purity and stability
Base Oil Type Mineral / Synthetic Depending on formulation (neat or soluble)
Kinematic Viscosity @ 40°C 15 – 50 cSt Varies by application: light to heavy-duty machining
Flash Point (COC) ≥ 160 °C Indicates thermal safety margin
Pour Point ≤ –10 °C Ensures fluidity in cooler conditions
Sulfur Content Active or Inactive Provides EP (extreme pressure) performance
Chlorine Content Optional (0–5%) % Enhances load-carrying capacity, may affect disposal
Additive Type EP, Anti-wear, Rust Inhibitors Formulated for tool life and surface finish
pH (Soluble Oils, 5% dilution) 8.5 – 9.5 For emulsifiable cutting fluids
Corrosion Protection Pass (on steel strip) Protects workpiece and machine parts
Foam Tendency Low Ensures smooth circulation in high-speed machines
Lubricity High Critical for finish quality and tool life
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Cutting oil is a specialized lubricant formulated to cool, lubricate, and protect cutting tools and workpieces during metalworking operations such as drilling, turning, milling, tapping, and grinding. It reduces friction and heat generation, improving machining precision and extending tool life.

Variants
Cutting oils are generally categorized into the following types:

  1. Neat (Straight) Cutting Oil

    • Undiluted mineral or synthetic oil, sometimes blended with sulfur, chlorine, or phosphorus additives.

    • Ideal for heavy-duty machining operations or difficult-to-machine metals (e.g., stainless steel).

    • Provides superior lubricity, but may require proper ventilation.

  2. Soluble (Emulsifiable) Cutting Oil

    • Forms a milky emulsion when mixed with water.

    • Used in general-purpose machining with good cooling and moderate lubrication.

    • Economical and widely used in automated and CNC machines.

  3. Semi-Synthetic Cutting Oil

    • Contains both oil and synthetic components.

    • Offers a balance of cooling, lubrication, and cleanliness.

    • Provides longer sump life and resistance to bacterial growth.

  4. Synthetic Cutting Fluids

    • Water-based with no mineral oil content.

    • Best for high-speed applications where cooling is critical.

    • Environmentally friendly and low in mist generation.

Key Benefits

  • Reduces friction and tool wear

  • Improves surface finish of machined parts

  • Dissipates heat from the cutting zone

  • Flushes away chips and debris

  • Protects metal surfaces from corrosion

  • Extends tool life and productivity

Applications

  • Machining centers, lathes, CNC mills, grinders, and manual machine tools

  • Compatible with materials including carbon steels, alloys, cast iron, aluminum, and non-ferrous metals

Packaging
Available in various sizes including 5L, 20L, 50L, and 200L drums, depending on the application and consumption rate.

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